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How To Save Energy in Float Glass Production Line?

Views: 11     Author: Site Editor     Publish Time: 2024-01-19      Origin: Site

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This article will introduce how to save energy in a float glass production line from three aspects: optimizing the float glass production process, updating float glass production line equipment, and energy reuse.


1. Optimize the Float Glass Production Process:

Preheating Raw Materials in Batches:

- Efficient utilization of energy begins with a proactive approach to raw material preheating. By implementing batch preheating, where raw materials are warmed before entering the melting furnace, substantial energy savings can be achieved. This process significantly reduces the overall energy required for the subsequent melting stage, enhancing the overall efficiency of the production line.

batching plant

Using Enriched Oxygen to Improve Fuel Efficiency:

- Embracing enriched oxygen in the combustion air enhances combustion efficiency, leading to more effective fuel utilization. The result is not only improved energy efficiency but also a reduction in environmental emissions associated with the production process.


Using Oxygen Combustion Technology:

- Oxygen combustion technology is at the core of optimizing the combustion process. By shaping the oxygen-fuel combustion lance into a rectangle, the contact area between fuel and oxygen is strengthened, promoting more efficient combustion. Phased oxygen-fuel combustion further increases energy extraction, resulting in heightened heat radiation and improved overall thermal efficiency.


Attention to refractory material selection is crucial due to elevated water vapor concentration, impacting kiln longevity and production scale.


2. Update Float Glass Production Line Equipment:

Using Equal Width Feeding Technology and Improving Feeding Pool:

- Optimizing the feeding stage involves adopting equal-width feeding technology and improving the feeding pool. These advancements ensure stable pressure and temperature in the kiln, enhancing the overall quality and yield of the product.


feeder


Fully Sealed Structure of Feeding Port:

- The introduction of fully sealed feeding ports stabilizes pressure and temperature in the kiln while reducing erosion on the feed cell wall. This structural enhancement contributes to prolonged kiln life.


Segmented Variable Channel Heat Storage Chamber:

- The study of a segmented variable channel heat storage chamber is geared towards increasing preheating temperatures of combustion air. This design improves heat transfer efficiency between the glass liquid and the flame, ultimately reducing heat loss and enhancing overall energy utilization in the float glass kiln.


Use of Good Furnace Equipment:

- Investing in high-quality furnace equipment is fundamental to the modernization of a float glass production line. Robust furnace design, proper insulation, and the use of advanced refractory materials collectively contribute to optimal thermal efficiency, minimizing heat loss and ensuring a reliable and sustainable production process.


Energy Saving in the Melting Section Structure:

- The enhancement of the melting section structure is a multifaceted strategy, encompassing measures such as increasing kiln width, improving kiln pool structure, and adopting a honeycomb swan roof structure. These improvements collectively aim to optimize heat transfer, reduce erosion, and prolong the life of the kiln.


Installation of Energy-Saving Burners:

- Energy-efficient burners are designed to facilitate complete combustion, enhancing energy efficiency. Regular inspection and maintenance further optimize burner performance, ensuring longevity and reliability in the combustion process.


Use of Advanced Control Systems:

- Incorporating advanced control systems enables real-time monitoring and adjustment of various parameters, optimizing the entire glass production process. This ensures that each stage operates at maximum efficiency, contributing to energy savings and streamlined operations.


electrical control cabinet


Practical and Energy-Saving Cooling System:

- Optimizing the use of fans and blowers contributes to the efficiency of the cooling system, achieving both practical and energy-saving benefits.


3. Reuse Energy:

Heat Recovery and Waste Heat Utilization:

- Implementing comprehensive heat recovery systems is a strategic approach to reuse energy generated during the annealing and cooling processes. Recovered heat can be redirected for various heating requirements within the manufacturing facility, contributing to a circular and sustainable energy management approach.


About Us - Professional float glass production line manufacturer

Nanjing Baisheng Glass Technology Co., Ltd., situated in the Airport Science & Technology Industrial Park, Lishui District, Nanjing, is a distinguished global provider of glass technology equipment engineering system integration services.


With a registered capital of 60 million CNY, Baisheng's expansive equipment manufacturing base spans over 50 mu, covering a construction area exceeding 18,000 square meters. Boasting more than 20 sets of advanced intelligent manufacturing and system equipment, the company has positioned itself as a key player in the glass technology sector. Over the past 15 years, Baisheng has accumulated advanced technology and extensive experience in constructing glass factories, undertaking cold and hot repairs of melting furnaces, facilitating furnace heat-ups, and manufacturing equipment for glass production lines.


While the company's primary product is the float glass production line, Baisheng also offers a diverse range of products, including water glass production lines, glass fiber production lines, glass bottle and utensil production lines, photovoltaic rolled glass production lines, electric light source glass production lines, glass wool production lines, and various machinery and equipment like slope cutting machines, automatic pipeline welding systems, laser straight seam welding machines, pipe-bending machines, veneer reeling machines, and laser cutting machines.


Baisheng's unwavering commitment is to be the most valuable service provider in the glass industry, leveraging its strong technical force and delivering high-quality service, with a particular emphasis on its identity as a leading float glass production line manufacturer.


float glass production line manufacturer-2


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